Zf 5hp24 transmission repair manual pdf free online. A text book for mechanical engineering students with elements design examples. Hydraulic leakage at the manual valve can cause delay. In this video i go over 2 areas of the valvebody that are critical areas to check. Model zw209bp pressure reducing valve with low flow bypass.
Chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. The zf5hp24 automatic transmission is a 5speed transmission that is found in bmws, land rovers, audis and jaguars. Valve group 3way2position, 5way2position, 5way3position construction spool type series 3 and 4, poppet type series 1 mounting mounting holes in valve body materials anodyzed aluminum body, stainless steel spool, bunan seals, brass poppet series 1 threaded port sizes 18 and 14 nptf installation manifold, or single panel mount. Remanufactured valve bodies for the automatic transmission. This will also add the following products to your cart. Valve body 09g tf60sn ipn415740a complete volkswagen 09g valve body without the two switches on the valve body 09g325039a. Zf 5hp24 oem rebuilt, updated valve body revmax converters. Soon i am going to have a go at rebuilding the valve body in my 535i. Ensure the correct location of the valve body in the housing. Zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view. Zf5hp24 5speed automatic transmission b a transmissions ltd. This manual covers the procedure for repairing the complete transmission. The problem is, ive looked all weekend and i cant find anywhere in the uk that sells the reaming kits and oversized valves. Mar 06, 2015 6hp26 pdf 6hp26 pdf 6hp26 pdf download.
Have questions we have 30 year of experience give us a call today. Ive diagnosed a faulty pressure control valve on my gearbox. Valve body parts diagram generation 1 sonnax valve body vacuum test point locations generation 1 sonnax valve body vacuum test point locations generation 2 sonnax tool catalogue for this transmission. Cobra transmission is designated as an essential business by florida and thus open and shipping product. Zf6hp26 transmission valve body seal kit 6hp26 bmw jaguar navigator, top selling transmission valve body seal kit. Of course, if the nomad heavy duty valve body or the extreme heavy duty valve body are still not enough for you, then let me introduce you to the full manual heavy duty valve body. The zf 6hp26 was the first sixspeed automatc transmission in a production passenger car. It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has worked when time or parts are an issue. Model zw209bp pressure reducing valve with low flow bypass control valve order form customer service representatives available monday through friday 5.
Installing the wrong valve body will result in a lack of lubrication to the gear train, causing catastrophic failure. The 525i was an 89 model with a fully hydraulic version of the trans, so there are some differences between. As that car was written off by a truck whilst parked outside my house last year, the zf 4hp22 from it, is, shall we say expendable. In the left screen you can drag the map around to find your product based on the technical overview. These valves latch the clutch valve operation during the shift so clutch apply psi raises to line pressure. I sent a few enquiries off to various places this morning and i am waiting for replies. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. So i though i would get some practice rebuilding the one out of my old 525i first. This late model premium rebuilt valve body for the aisinwarner tf81 or af21 is for use in ford and mazda applications for years 2005 and up. Download tcase problem rangerover 5hp24 valve body pro book pdf free download link or read online here in pdf.
Whether you need zf5hp24 wiring diagram information, zf5hp24 transmission rebuilders tips, zf5hp24 technical information, zf5hp24 diagnostics, zf5hp24 troubleshooting help, or just answers to your zf5hp24 transmission rebuilders question, the transmission rebuilders network is the place to go. Zf 5hp24 lower valve body bare housings repair the cause, not just the symptom. Home automatic transmission parts aisin warner search by transmission model 09g tf60sn valve bodies valve body 09g tf60sn valve body 09g tf60sn. Atsg blog fnr55nr5 secondary valve body variations. Specifications book or special specifications issue of.
The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Sectional directional valve hds 11 series outlet manifold std with t and open center p01 p02 p04 p05 outlet manifold with t and h. Vehicles running the zf5hp24 automatic transmission. Buy products related to valve body products and see what customers say about valve body products on. Some bmw have e shift which does not incorporate a.
Zf 5hp24 automatic transmission spare parts catalog table. Zf5hp24 5speed automatic transmission b a transmissions. A unique aspect of the unibody valve actuator is the ability to be easily interchanged among the various unibody valve sizes to simplify selecting or changing actuators. In the meantime, does anyone know for sure of anywhere here that has them, or indeed if you have one yourself i can buy. Click on a productnumber to see the pricing, stock and detailed information. Information about transmission zf 5hp24 automatic gearbox zf 5hp24 was developing on the basis of fourspeed automatic gearbox. The valve body is the control center of the automatic transmission. Fully automatic control system of gearbox allowed the transmission to easily cope with the increased power of eightcylinder engines. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket.
The valve body can be repairedreplaced, however this problem should be repaired as soon as possible to avoid further damage to the transmission. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. To correctly identify this valve body, you must determine. All books are in clear copy here, and all files are secure so dont worry about it.
Accurate valve body identification is crucial as the styles do not interchange. Both the retaining valves and the clutch valves are controlled by the solenoids. In stock zf6hp26 transmission valve body seal kit 6hp26. Zf 5hp24 automatic transmission spare parts catalog. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission.
Click on a part number to view part variations, pricing, and availability. Zf5hp24 parts whatever it takes transmission parts. Just remove 4 bolts, and you can change the actuator on any unibody valve without. Full manual valve body wholesale automatic transmissions. When it becomes necessary to replace the secondary valve body in an fnr55nr5 transmission, the replacement valve body appears differently than the original causing the tech to be hesitant with using it. Aisinwarner tf81 af21 valve body with solenoids, 2005up. Make sure you are using the latest design for your application. Read online tcase problem rangerover 5hp24 valve body pro book pdf free download link book now. Please expect some delays in shipping due to the coronavirus covid19. Sonnax zf66r60zip sonnax zip kit valve body rebuild kit, free shipping on sonnax zf66r60zip sonnax zip kit valve body rebuild kit. Zf 5hp24 transmission repair manual pdf online download. Pdf dimensions valve face to face en 558 1 free download pdf. Sonnax zf66r60zip sonnax zip kit valve body rebuild kit.
Wear in the pressure regulator bore of the zf 5hp24 transmission can cause pressure spikes which result in input a clutch drum breakage. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Valve body layouts such as those seen in this catalog are available online for many. This causes a range of problems with the transmissions shifting, from slipping and flaring into gear, to erratic shifting. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Valve group 3way2position, 5way2position, 5way3position construction spool type series 3 and 4, poppet type series 1 mounting mounting holes in valve body materials anodyzed aluminum body, stainless steel spool, bunan seals, brass poppet series 1. The repairing of this transmission is only allowed to persons with an specific training from zf getriebe gmbh. The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions. Aisinwarner tf81 af21 valve body with solenoids, 2005up transtar part number. Valve body kits free delivery possible on eligible purchases. Model zw209bp pressure reducing valve with low flow by. View, download or print these free layouts to help make your next rebuild the best. All of the businessready versions of the software packages are available free of charge except for mtpro which comes free as a trial version, and all are compatible with almost any modern.
Detailed overviews of individual valve bodies make it quick and easy to find. Zf 5hp24 automatic transmission spare parts catalog table of contents 5hp24 transmission overview north american applications. Actually fivespeed gearbox got additional friction clutches that allowed increasing the number of steps. Sonnax transmission parts for zf zf5hp24 applications. So this tool was designed for free download documents from the internet. About us we believe everything in the internet must be free. Transmission repair manuals zf 5hp24 download manuals. Buy zf6hp26 6hp26 transmission valve body seal kit. The full manual heavy duty valve body removes all ecu interfaces from the transmission so that you have full control over the shifting of the transmission. We are closely monitoring all updates and taking precautions. The linkage must be free and must return to idle when released. Aisinwarner tf81 af21 valve body with solenoids, 2005.
21 1626 1577 1381 124 455 1134 998 665 61 1481 254 21 167 652 511 1222 1216 1313 1593 1022 112 712 1589 1620 933 408 715 1462 995 1224 1281 26 1171 790 856 320 192